Fracturing and Cementing equipment
Our goal is to become your true partner in the field of cementing equipment China. Dongying Star Concept Petroleum Equipment Co., ltd has many years of drilling equipment &cementing and fracturing equipment production &supply experience, is a professional company in oil, natural gas drilling& cementing equipment, construction machinery overhaul and other business. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.
Why Choose Us
Production equipment
We possess over 200 units of high-precision CNC machining equipment, six intelligent robotic automated processing lines, and heat treatment equipment including forklift-type heat treatment furnaces, mesh belt heat treatment lines, pit-type heat treatment furnaces, and high-frequency and medium-frequency quenching machines.
Strict quality control
We maintain efficient and rigorous production management, sourcing qualified parts and subjecting them to multiple quality inspections before commissioning. Before shipment, all machines must be operated continuously for 24 hours to detect any problems that may have occurred during installation. Only qualified machines will be marked as qualified.
Customized solutions
When you request a solution, our engineers will provide you with a faster and more comprehensive customized solution. We offer a wide range of products and provide technical support tailored to your specific needs to help you select the right product for you.
Our services
In the pre-sales stage, our team of experts will recommend the most suitable products according to the needs of customers and provide detailed technical consultation. During the sales period, we ensure timely delivery and provide installation guidance. For after-sales, we provide long-term technical support, warranty services and spare parts to help customers maximize the use of products and get reliable maintenance during use.
The cementing equipment produced by our company mainly include the following types
Single Pump Cementing Skid
The PCS-611A Automatic Density Control single pump cementing skid is a new generation of cementing equipment utilizing the TPC600 piston pump and the ACM automatic mixing system. The extended length TPC600 piston pump is characterized by the advantages of the TPB piston pump, which makes packing replacement and maintenance easier, making it an ideal pump for single-pump cementing units.
Double Pump Cementing Truck
The double pump cementing trucks are characterized by their small size and light weight. The two pumps are mounted back-to-back with an overall width of only 2,580 millimeters, which significantly reduces the overall size (weight) of the unit, making it particularly suitable for truck-mounted units or offshore equipment.
Advantages of Cementing Equipment
Single Pump Cementing Skid
Single pump cementing skid have many advantages, including:
Easy installation and portability: Because pump skids are fully assembled and tested before they reach your site, installation is straightforward. Simply connect the skid to your system, and it’s ready to operate.
Customization to fit your needs: Every operation is different, and pump skids can be customized accordingly. Whether you require corrosion-resistant materials, specific pump types (such as centrifugal or positive displacement), or unique control systems, a pump skid can be designed to meet your precise specifications.
Space efficiency: In environments where space is at a premium, pump skids shine. Their compact design ensures maximum performance without taking up unnecessary room. This makes them ideal for offshore platforms, mobile water treatment systems, and tightly packed industrial plants.
Reduced downtime: Since pump skids are factory-built and tested, there’s far less chance of installation errors that could lead to costly downtime. In many cases, pump skids are also easier to service because everything is organized neatly on the skid, allowing technicians quick access for maintenance and repairs.
Double Pump Cementing Truck
Double pump cementing truck have many advantages, including:
Reduced downtime: The ability to alternate between pumps helps prevent overheating and extends the operational life of the equipment, leading to less downtime for maintenance or repair.
Greater versatility: Some double pump cementing trucks can even handle different types of slurry simultaneously, increasing their adaptability to varied project needs.
Increased output and efficiency: Dual pumps can deliver a higher volume of cement slurry at a faster rate, significantly reducing operation times, especially for large-scale projects like deep well cementing.
Single Pump Cementing Skid
Single pump cementing skid can be used for a variety of purposes, including:
Oil & gas industry: Used for chemical injection, crude oil transfer, and produced water treatment.
Mining: Ideal for slurry transfer, dewatering, and dust suppression systems.
Water treatment plants: Used for booster pumping, filtration, and dosing chemicals into water supplies.
Agriculture: Facilitating irrigation, fertiliser injection, and waste management.
Manufacturing: Handling cooling water, lubricants, and process chemicals.
Double Pump Cementing Truck
Double pump cementing truck can be used for a variety of purposes, including: A double pump cementing truck is a specialized piece of equipment used in oil and gas well construction, particularly for cementing operations. It's equipped with two high-capacity pumps to deliver cement slurry at high pressures and flow rates, making it ideal for large-scale and time-sensitive cementing jobs.
Specification of Single Pump Cementing Skid
|
Max. working Pressure |
44MPa(w/ 4 1/2" fluid end) |
|
Max. Flow |
2.1m3/min (w/ 4 1/2" fluid end) |
|
Density range |
1.3-2.5g/cm3 |
|
Auto control precision |
±0.02 g/cm3 |
|
Mixing capacity |
0.3-2.0m3/min |
|
Working ambient temperature |
-20°C~50°C |
|
Overall dimension (mm) |
6300(L)x2300(W) x3100(H) |
Features of Single Pump Cementing Skid
The single pump cementing skid is equipped with an extended TPC600 piston pump, which makes packing maintenance easier. Mixing power is provided by a separate power unit, which increases the actual operating power of the mainframe.
The power sources for the slurry recirculation pump and the triplex pump are independent, so slurry quality is not affected by fluctuations in triplex pump pressure or flow. The special pressurized centrifugal pump makes the recirculation system and pressurized system independent of each other, avoiding the two systems affecting each other and improving the mixing quality. High energy recirculation jet mixing system.
Specification of Wellhead Check Valve
|
Max. working pressure |
Max. Pressure: 69 MPa(w/ 3 1/2" fluid end) Max. Pressure 97.5 MPa (w/ 3" fluid end) Max. Flow: 3.0 m3/min(w/ one 3" and one 4 1/2" Fluid End) 3.4 m3/min (w/ two 3 1/2" and one 4 1/2"Fluid Ends) |
|
Density range |
1.3-2.5g/cm3 |
|
Auto control precision |
±0.02 g/cm3 |
|
Mixing capacity |
0.3-2.3m3/min |
|
Working ambient temperature |
-20°c~50°C |
|
Overall dimension (mm) |
11450(L)x 2600(W) x 4200 (H) |
|
Net weight |
30000kg |
Features of Tong Torque Gauge
A 1m³ buffer tank can be provided for more stable bulk conveying, which improves the accuracy of the automatic control system and the quality of the slurry. The mixing power is supplied by the chassis, which increases the actual running power of the main engine.
High-energy circulating jet mixing system. Off-center dry cement valve avoids choking of bulk cement. Emergency shut-off system for air intake shut-off. SPS leak-free sealing system. Plunger pump overpressure protection system.
Packing and Shipping of Cementing Equipment
|
Packing |
Wooden box |
|
Shipping |
Shipped by road, sea, rail |