Double Pump Cementing Skid

Double Pump Cementing Skid

PCS-621B Auto density control double pump cementing skid is new generation of cementing unit with adoption of plunger pump TPB600 and ACM-lll.1 auto mixing system.
SERVA TPB600 pump has prominent features of small volume and light weight. With two pump back to back installation, the overall width will onlg be 2580mm which can extremely decrease the overall dimension (weight)of unit, especially applicable to truck-mounted units or offshore equipments.
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Product Introduction

Double Pump Cementing Skid

 

 

PCS-621B Auto density control double pump cementing skid is new generation of cementing unit with adoption of plunger pump TPB600 and ACM-lll.1 auto mixing system.
SERVA TPB600 pump has prominent features of small volume and light weight. With two pump back to back installation, the overall width will onlg be 2580mm which can extremely decrease the overall dimension (weight)of unit, especially applicable to truck-mounted units or offshore equipments.
The high energy mixing system is mainly powered by two transmissions PTOs. The entire skid is very compact so it is applicable for the areas with strict requirements for space, such as offshore drilling platform, etc.

 

Product Specification

 

Max. working pressure

14,140Psi (97.5MPa) (w/ 3" fluid end)

Max. fiow

4.2m3/min (w/ two 4 1/2" fiuid ends)

Density range

1.3~2.5g/cm3

Auto control precision

±0.02 g/cm3

Mixing capacity

0.3~2.3m3/min

Working ambient temperature

-20°C~50°C

Overall dimension (mm)

7200(L)x 2500(W)x3250(H)

Net weight

23500kg

 

Technical specification of double pump cementing skid

Engine

Caterpillar C13 475 HP@2100 RPM (2sets)

Caterpillar C15 540HP@2100RPM (optional)

Detroit S60 475HP@2100RPM (optional)

Transmission

Allision 4700OFS (5 forward gears + neutral gear) (2sets)

Hydraulic system

Driven by transmission PTO, closed loop for c-pumps, open loop for agitators

Triplex pump (2 sets)

Model/type

SERVA TPB600 Reciprocal, horizontal single action plunger pump

Stroke

6"(152.4mm)

Max. B.H.P.

600 BHP (2447Kw)

Chain case ratio

27:40

Gear ratio

4.6:1

Fluid End

3 "

3 1/2"

4"

4 1/2"

Rated pressure

10,000PSI(69MPa)

10,000PSI(69MPa)

7,958PSI(56.1MPa)

6,290PSI(43.4Mpa)

Max. discharge rate

1.27 m³/min

1.27 m³/min

1.67 m³/min

2.13 m³/min

ACM-III.1mixing system

 

Mixer

High energy recirculating mixer

Dry cement valve

Off-center bulk netering valve

Water pump

SERVA 4X3 (1.5 m³/min@0.78MPa)

Recirculating/booster pump

SERVA RA56 (3.7 m³/min@0.45MPa) (two sets)

Densitometer

Micro Motion 3" F300 non-radioactive densitometer

Computer system

AB PLC

Others

 

Mixing tank

8 BBL (1.4 m³)

Fuel tank

900 L

Average tank

20 BBL (2X1.5 m³)

Hydraulic oil tank

170 L

Measuring tank

2X10 BBL (2X1.5 m³)

Air tank

80L

 

Double pump cementing skid features

 

High energy recirculating jet mixing system
Off-center dry cement valve avoids bulk from choking
Emergency kill system of air inlet shutoff.
Plunger pump overpressure protection system
SPS non-leakage packing system.
Emergency mixing system.
F300 Non-radioactive densitometer is easy to wash, safe and reliable.
Simplify operation, adapt to working habits in oilfield.
10" operation screen, convenient to monitor the working data.
Portable wireless/ wired data acquisition system.
Engine auxiliary cold start, pneumatic or hydraulic start available.
Fan radiator or sea water heat exchanger is available.
C7 auxiliary power unit is available.
ZONE-ll Explosion-proof kit is available for application to hazardous areas.

 

Prodection Details

 

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